Art of Lean
Section 7

Summary: Putting It to Work

The whole method in one view — the Foundations that keep relations smooth and the four steps that handle problems — why skill comes only from practice, and how to put Job Relations to work, again and again.

This guide has walked through Job Relations from the ground up: why a supervisor gets results through people, the Four Foundations that keep the everyday relationship strong, the four-step method for handling problems, the worksheet that puts the method on paper, how problems come up and how to work them, and the wider web of relationships the method serves. This closing section pulls those pieces back together and turns them toward one purpose — actually using Job Relations on the real problems in front of you, until it becomes simply how you work with people.

The method is not new. It has proven itself over many years, in many places, and it still works. What remains is for you to put it to work.

1The two halves of good supervision

Good supervision in Job Relations has two halves, and they fit together.

The first half is the Foundations. Used day in and day out, they keep the Job Relations line strong and prevent many problems from ever developing. Let each worker know how they are doing; give credit when due; tell people in advance about changes that affect them; make the best use of each person's ability. None of this is dramatic, and none of it costs money — it is the steady daily upkeep that keeps relations smooth.

The second half is the four-step method. Of course problems will still come up; no amount of good upkeep prevents every one. When a problem does arise, the supervisor has a reliable way to handle it: get the facts, weigh and decide, take action, check results — always in that order, facts before deciding, deciding before acting.

Step 1
Get the facts

Review the record, learn the rules and customs, talk with the person, get opinions and feelings, and be sure you have the whole story.

Step 2
Weigh and decide

Fit the facts together, look for gaps and contradictions, consider possible actions and their effects, and check policy before you decide.

Step 3
Take action

Don't pass the buck. Decide whether you handle it yourself or get help, watch the timing, and don't ignore the problem.

Step 4
Check results

Check against your objective. Did the action help? How soon, how often — and did relations and production improve?

Foundation 1
Let each worker know how they are doing

Decide what you expect, then tell them where they stand.

Foundation 2
Give credit when due

Look for unusual performance; tell them while it's hot.

Foundation 3
Tell people in advance about changes

Give the reasons; help them accept the change.

Foundation 4
Make the best use of each person's ability

Look for ability not being used; never stand in their way.

Figure 7.1
The whole of Job Relations on one page

Two halves of good supervision: the four-step method for handling problems, and beneath it the four Foundations that prevent many problems before they start.

What to notice: the four steps are what most people remember, but they handle only the problems that get through. The Foundations are the quiet work that keeps the line strong so fewer problems arise at all. A supervisor needs both halves.

2A recap of the guide

It is worth retracing the path, because each section was building toward this one.

Why Job Relations matters (Section 1). A supervisor gets results through people — everything you are held to, from production and quality to cost and safety, is reached through the people you supervise. The everyday line between a supervisor and each person, the Job Relations line, decides whether those results are good or poor. Skill in leading is one of the five needs of a good supervisor, and Job Relations develops it.

The Four Foundations (Section 2). Let each worker know how they are doing; give credit when due; tell people in advance about changes that affect them; make the best use of each person's ability. Each comes with action points that turn it from a good intention into a working practice. The Foundations are preventive — used daily, they head off many problems before they start. And people must be treated as individuals: each person is shaped by the job, family, health, background, education, and more, and a good supervisor recognizes those differences rather than trying to change them.

The four-step method (Section 3). Get the facts, weigh and decide, take action, check results — the four steps printed on the pocket card. The Joe Smith case showed what happens without them: no facts, a jumped conclusion, a wrong action, and poor results on all three counts — the individual, the group, and production. Personal opinions and feelings are facts. The steps cannot be skipped or shuffled.

The problem analysis worksheet (Section 4). Job Relations has no breakdown sheet; its working tool is the four-step analysis written down. The worksheet captures the objective, the facts, the weighing and the possible actions with their effects, the action taken, and the results checked. Getting opinions and feelings is its own skill: don't argue, encourage the person to talk about what matters to them, don't interrupt, don't jump to conclusions, don't do all the talking — listen.

Working problems (Section 5). Problems come up in different ways: you notice a change, you can see one coming, it comes to you, or you run into it. Handle the small blaze with a cup of water — catch problems while they are small, and start with small ones to build the habit. Individual and group situations both yield to the same four steps.

Special situations (Section 6). The Job Relations line runs not only to the people you supervise but to your boss, your peers in other departments, the support groups, internal and external customers, and the union. Every line is two-way, and every line matters. The Foundations and the four steps apply to all of them.

Field note

Job Relations is not reserved for big trouble. The same four steps apply to small daily frictions, to a request from another department, to a quiet word with someone whose work has slipped. Once the method becomes second nature, you will find yourself using it many times a day without announcing it.

3Skill comes from practice

Reading about Job Relations will not make anyone good at it. Like the other supervisor skills, leading people is acquired through conscious effort and constant practice on real problems.

Skill in leading is a skill. It is developed by using the method on real problems, not by knowing about it.

You cannot learn to throw a curveball from a book. You can read every word ever written about grip and wrist and release, and still not throw one — until you have a ball in your hand and throw it, badly at first, again and again. Skill in handling people is the same. The method gives you the grip; the practice gives you the throw.

This is why it helps to start small. Take a small problem — the kind you might be tempted to let slide — and work it through all four steps on purpose. Get the facts even when you think you know them; weigh and decide even when the answer seems obvious; check the results even on something minor. The small problems are where you build the habit, so that the method is already yours when a hard one arrives.

Common mistake

Learning the four steps, agreeing they make sense, and then never actually working a real problem through them. The method only develops skill when it is used. Knowing the card is not the same as being able to lead.

4What you gain

Supervisors who put Job Relations to work find that it pays them back in concrete ways:

  • More confidence in handling people — you have an organized way to approach a problem instead of reacting to it.
  • Better standing with the people you supervise — they are treated as individuals, kept informed, and given credit, and they know where they stand.
  • Better standing with your boss — working well with people is an asset any boss values in a supervisor.
  • Fewer headaches and less criticism — problems caught small, and handled soundly, do not grow into the kind that land on your desk twice.
  • An organized plan to follow — a method you can rely on, the same one every time, instead of guessing.

The supervisor sits at the critical point in every factory — the place where the rubber meets the road. Everything the plant is trying to do, it does through supervisors and the people they lead. That is why every relationship counts, and why the small, steady work of Job Relations matters so much to production.

5Where this fits

Job Relations is one piece of a larger picture, and it is worth seeing the whole.

Within the five needs of a good supervisor, Job Relations develops the skill of leading. It sits alongside two companion skills, each with its own method and its own guide in this set:

  • Job Instruction — how to teach a job. Where Job Relations is about working with people, Job Instruction is about teaching a person to do the work: prepare, present, try out, follow up, on the conviction that if the worker hasn't learned, the instructor hasn't taught. Much of what makes instruction land — putting the worker at ease, earning respect, encouraging questions — is Job Relations at work.
  • Job Methods — how to improve a job. Once a job is understood well enough to teach, the same close look often reveals waste and a better way. Job Methods takes it further: break the job down, question every detail, develop the new method, and apply it. Improving a method usually means changing how people work, and changing how people work is where the Foundations and the four steps earn their keep.

All three "J" programs grew out of Training Within Industry — the wartime program whose history, development, and spread to Japan and Toyota are covered in the Training Within Industry umbrella guide. That guide gives the context; this one gives the working detail of Job Relations.

The three J programs of Training Within Industry mapped to three of the five needs of a good supervisor: Job Relations is skill in leading, Job Instruction is skill in instructing, and Job Methods is skill in improving methods. TRAINING WITHIN INDUSTRY · THE THREE J PROGRAMS TRAINING WITHIN INDUSTRY (TWI) the wartime program behind all three Job Instruction skill in instructing teach a person to do the work Job Relations skill in leading work with people and handle problems Job Methods skill in improving methods improve the way the job is done Three of the five needs of a good supervisor — knowledge of the work and knowledge of responsibilities are the other two.
Figure 7.2
Where Job Relations fits — the three J programs and the five needs

Job Relations (skill in leading), Job Instruction (skill in instructing), and Job Methods (skill in improving methods) are three of the five needs of a good supervisor, and the three "J" programs of Training Within Industry.

What to notice: the three J's reinforce one another. A supervisor who leads well, teaches well, and improves methods is meeting three of the five needs at once — and the same respect for people runs through all three.

6A closing word

Job Relations is, in the end, a simple commitment kept with discipline: that you will treat each person as an individual, keep the everyday line strong with the Foundations, and handle the problems that arise by getting the facts before you decide and deciding before you act.

So pick a real problem — a small one will do — and work it through the four steps. Keep the Foundations in good repair day by day. Then do it again with the next problem, and the next, until the method is simply how you work with people. That is how skill in leading is built, and there is no other way.

When you are ready to go further, the companion guides continue the work: Job Instruction for teaching a job, Job Methods for improving the job itself, and the Training Within Industry umbrella guide for the history and context behind all three.

In closing

Good supervision has two halves: the Foundations that keep the Job Relations line strong and prevent many problems, and the four-step method — get the facts, weigh and decide, take action, check results — that handles the ones that still arise.

Skill in leading comes only from using the method on real problems, not from knowing about it; you cannot learn to throw a curveball from a book. So pick a real problem, work it through the four steps, keep the Foundations in good repair — and study the companion programs, Job Instruction and Job Methods, when you are ready to go further.