Art of Lean
Section 3

The Four-Step Method

The Foundations keep the Job Relations line strong and prevent many problems. The four-step method handles the problems that still arise — in a disciplined order that does what jumping at a problem cannot.

The Foundations in the previous section are preventive: used day in and day out, they keep the Job Relations line strong and head off many problems before they start. But not every problem can be prevented. Conditions change, interruptions occur, situations arise — and a supervisor still has problems to handle. This section presents the method for handling them: the four steps of Job Relations. Learn the four steps, and you have learned how to work a problem through to a sound result instead of jumping at it.

By the end of this section, you should understand:

  • the four steps of Job Relations and what each one accomplishes,
  • the specific things a supervisor does inside each step,
  • why personal opinions and feelings count as facts,
  • what the Job Relations card is and how it is used,
  • why the steps cannot be skipped or shuffled.

The four steps are:

Step 1 — Get the facts
Step 2 — Weigh and decide
Step 3 — Take action
Step 4 — Check results

Job Relations is a four-step method for handling a problem with a person. The four steps are Get the facts, Weigh and decide, Take action, and Check results — always in that order. A problem, here, is simply anything the supervisor has to take action on.

Step 1
Get the facts

Review the record; find out the rules and customs; talk with the person; get opinions and feelings; be sure you have the whole story.

Step 2
Weigh and decide

Fit the facts together; look for gaps and contradictions; consider possible actions and their effect on the individual, group, and production; don't jump to conclusions.

Step 3
Take action

Handle it yourself, get help, or refer it up; watch the timing; don't pass the buck.

Step 4
Check results

Decide how soon and how often to check; watch for changes in output, attitudes, and relationships; did it help production?

Figure 3.1
The Job Relations card

The four steps of Job Relations as they appear on the pocket card a supervisor carries.

What to notice: the whole method fits on a card small enough to keep in a shirt pocket. Like the Job Instruction card, it is short on purpose — it is meant to be used when a problem comes up, not studied at a desk.

1The Joe Smith case

Before the steps, a story — because the steps are easiest to understand by watching what happens when a supervisor does not use them.

Joe Smith was a good worker, and his wages were fairly good for the department. The department was busy and regularly ran a six-day schedule. Some time back, Joe had fallen into the habit of taking every Monday off, and his absence hurt the department's output. The supervisor had spoken to Joe about it several times, with no result — Joe just said he made more in five days than he used to make in two weeks elsewhere. Then Joe married, and he started working six days regularly. The supervisor decided the extra money was what brought him in, and Joe kept up the good record for several months.

One week a general wage increase was announced. On the following Tuesday, Joe failed to come to work. The supervisor decided the raise had again put Joe in a place where he could get along on five days' pay, and that the only way to get at him was to show him how it felt to lose five days. When Joe came in on Wednesday, the supervisor was waiting for him: "Don't bother changing — I'm laying you off for a week. That'll give you a chance to think over what's in your pay envelope."

A few days later another supervisor mentioned he'd heard Joe had been treated pretty hard. It turned out Joe's father had been hurt in an accident that Tuesday. Joe had asked a neighbor who also worked at the plant to relay word that he had to leave town — and the neighbor forgot. When Joe came back Wednesday, he had no idea his supervisor hadn't been told.

Look at what the supervisor did from three angles: How does Joe feel toward him now? How do the other people in the department feel about how Joe was treated? And what did it do to production? On all three counts — the individual, the group, and production — the supervisor did the wrong thing.

He went wrong at every step at once. He got no facts — he made no attempt to find out why Joe was out that particular day. He jumped to a conclusion — that Joe, despite his recent record, was after all just irresponsible and only the pay envelope mattered. He took a wrong action on that bad conclusion. And he got poor results — though by then it was far too late to check anything. The rest of this section is the method that would have kept him out of that ditch.

Field note

Notice how little the supervisor actually knew, and how sure he was anyway. He had one fact — Joe was absent — and a stale memory of the old Monday habit, and from that he built a whole story. The four-step method exists precisely because a confident story built on one fact is the most natural mistake in supervision.

2Step 1 — Get the facts

The first step is to get the facts, because every step after it depends on having them. Steps 2, 3, and 4 are only as sound as the facts gathered in Step 1.

To get the facts, the supervisor does five things:

  • Review the record. Look at what is on file and what you already know about the person — and look at the whole of it, not just the part you remember. Joe's supervisor recalled the old Monday habit but ignored the recent months of good attendance. Not all records are paper records; what you know about someone counts too.
  • Find out what rules and customs apply. Some of what governs a situation is written down as a rule; much of it is unwritten custom — and custom is just as strong. In Joe's plant the custom was that you sent word if you couldn't make it in, which is exactly what Joe tried to do.
  • Talk with the person. Go to the individual concerned and hear them out. Joe's supervisor never did this; one short conversation would have ended the whole problem before it started.
  • Get opinions and feelings. What a person thinks and feels — right or wrong — is a fact to them, and you cannot understand their behavior without it. These facts are the hardest to get, because people do not hand them over on request; you draw them out by listening.
  • Be sure you have the whole story. This is the caution that ties the others together. Before you move on, ask whether anything is still missing. Joe's supervisor did not have the whole story — he did not know why Joe was out — and acting without it is what undid him.

Personal opinions and feelings are facts. What a worker thinks, whether or not it is correct, is real to that worker and shapes how they act. A supervisor who collects only the paperwork and skips the feelings has not finished getting the facts.

How you talk with a person is itself a skill, and getting opinions and feelings is the hard part of it. The full set of do's and don'ts — don't argue, don't interrupt, don't jump to conclusions, don't do all the talking, encourage them to talk about what matters to them, and listen — is developed in the next section alongside the problem analysis worksheet. Here it is enough to know that opinions and feelings are facts, and that you will miss them unless you go after them deliberately.

Common mistake

Treating the paper record as the whole of the facts. The record told Joe's supervisor that Joe had once skipped Mondays. It could not tell him that Joe's father was in the hospital. The fact that decided the case was the one fact that was never written down anywhere — and the only way to it was to talk with Joe.

3Step 2 — Weigh and decide

With the facts in hand, the supervisor weighs them and decides what to do. This is the thinking step — the one Joe's supervisor skipped entirely when he leapt from "Joe is absent" straight to "lay him off."

In weighing and deciding, the supervisor:

  • Fits the facts together and looks for gaps and contradictions. Lay the facts side by side and see whether they make a whole. Where they don't, you have a gap. Joe's case had a gaping one — the reason for that particular absence — and the supervisor never tried to fill it.
  • Considers their bearing on each other. Facts do not stand alone; each one changes the weight of the others. Joe's recent good record bears directly on a single absence, but the supervisor weighed only the old record and the raise and ignored the rest.
  • Considers what possible actions there are. There is almost always more than one thing you could do. Joe's supervisor was sure there was only one — and being sure of that, without looking, is itself the error.
  • Checks practices and policy. Make sure the action you are considering is within the company's rules and accepted practices. You have to know the ground rules before you act on them.
  • Considers the effect on the individual, the group, and production. Weigh each possible action against your objective and against all three: the person, the rest of the team, and the work. This is exactly the three-way test Joe's supervisor failed — he never asked what laying Joe off would do to Joe, to the department, or to output.
  • Doesn't jump to conclusions. This is the caution for the whole step. The pull to decide early, on the first fact or the most obvious one, is the single most common way good supervisors go wrong.

Be clear about one thing before you weigh anything: your objective. Just what are you trying to accomplish? Joe's supervisor's real objective was simple — to have Joe at work regularly. Lined up against that objective, sending Joe home for a week makes no sense at all. The objective is the measuring stick against which every possible action is judged.

Field note

Weighing facts is slow on purpose. In a class you handle a problem in slow motion to get a close look at it; on the job the same method runs much faster, but it runs through the same steps. The point of slowing down at first is to build the habit, so that when a problem flares up you weigh before you decide without having to think about it.

4Step 3 — Take action

Having decided, the supervisor acts. Deciding is not doing, and a sound decision left unacted-upon helps no one.

In taking action, the supervisor settles four things:

  • Are you going to handle this yourself? Often the problem is squarely yours to handle, as Joe's was. Decide whether it is.
  • Do you need help? Sometimes another department, a staff group, or your own boss can help — as Tom's supervisor later needed Tom's help to track down the bad parts. Needing help is not weakness; it is part of acting well.
  • Should you refer it up? Decide whether the problem is within your authority or whether it belongs with your boss. Knowing where your authority ends is part of knowing what action to take.
  • Watch the timing. When you act affects how well the action lands. Tom's supervisor deliberately did not argue on the shop floor while Tom was angry; he waited for the afternoon. Timing can make the same action succeed or fail.
  • Don't pass the buck. This is the caution. Do not push a problem onto someone else when it is yours to handle. Referring a problem to the right person is sound; dodging one that is yours is not.
Common mistake

Confusing action with severity. Joe's supervisor took a hard, decisive action — and it was the wrong one, because it was built on no facts and aimed at no clear objective. A firm action on a bad decision is worse than a mild one. The strength of the action is not the measure; its fit to the facts and the objective is.

5Step 4 — Check results

The method is not finished when the action is taken. The last step is to check that the action actually worked — that it moved you toward your objective and did not quietly create a new problem somewhere else.

In checking results, the supervisor asks:

  • How soon should you check? Make the first check as soon as you can reasonably expect to see a result. Wait too long and a bad action has time to do damage.
  • How often should you check? Some actions you watch once; others you keep an eye on for a good while, to be sure the action hasn't set off a problem of its own.
  • Watch for changes in output, attitudes, and relationships. Look at what your action did to the group as well as to the individual. A change in any of the three — how much is produced, how people feel, how they get along — is a signal worth reading.
  • Did it help production? In the end, ask the plain question: did the action move you toward your objective? This is where Joe's supervisor's failure became visible. Had he checked, he would have found Joe resentful, the department uneasy, and output no better — the wrong result on every count.
Field note

Checking results is where a problem becomes a lesson. Asking what the action actually did — and being honest about the answer — is how a supervisor gets better, problem after problem. A supervisor who acts and then stops looking never finds out whether they were right, and so never improves.

6The Job Relations card

The four steps and their sub-points fit onto a single pocket card. On the front are the four steps; on the back are the four Foundations from the previous section. It is meant to be carried and used when a problem comes up, not memorized and filed away.

The Job Relations card is the pocket reference that carries the four steps and their sub-points on one side and the four Foundations on the other. A supervisor keeps it on hand and works through it when handling a problem, so no step is skipped under pressure.

The card serves three purposes:

  • It is a checklist while working a problem. Even an experienced supervisor uses it so that nothing is dropped — especially Step 1, getting the facts, which is the step most often shortchanged in the heat of the moment.
  • It is the standardized pattern. The same four steps fit every problem, large or small. The card is what makes Job Relations a method rather than a personal style that varies by supervisor and by mood.
  • It is a learning aid for the supervisor. Over a course of practice, a supervisor comes to know the card by memory — not just the words, but what each short line implies.

The card is intentionally brief. The depth is in understanding what each line means and in the discipline of actually doing it, in order, every time.

7Why the steps cannot be shuffled

A natural question, once the four steps are laid out, is whether any of them can be skipped or reordered to suit the moment. The answer is no, and the Joe Smith case shows exactly why: the steps depend on one another, in order.

Facts come before deciding. You cannot weigh facts you do not have. Joe's supervisor decided first and never gathered the one fact that mattered, so his decision was built on a guess dressed up as a conclusion. Deciding before getting the facts is not a faster method; it is a different and worse one.

Deciding comes before acting. Acting before you have weighed the facts and considered the possible actions is just reacting — taking the first move that comes to mind. The whole point of Step 2 is to put a deliberate pause between the facts and the action.

Acting is always followed by checking. An action you never check is an action you never learn from, and a new problem you never catch. Checking is not an optional last flourish; it is the step that tells you whether the other three worked.

The order is also why the card lists the steps the way it does. It is not arbitrary. Get the facts, weigh and decide, take action, check results — that order is the result of long use, and it is the best order for handling a problem with a person soundly. Shuffle it, and you get some version of what Joe's supervisor got.

Step 1
Get the facts

Review the record, find out the rules and customs, talk with the person, get opinions and feelings.

Step 2
Weigh & decide

Fit the facts together, weigh the possible actions and their effects, don't jump to conclusions.

Step 3
Take action

Handle it, get help, or refer it up; watch the timing; don't pass the buck.

Step 4
Check results

Check how soon and how often; watch output, attitudes, and relationships; did it help?

Figure 3.2
The four steps in sequence

The four steps run in a fixed order: gather the facts, weigh them and decide, take action, then check the result.

What to notice: the arrows run one way. Each step feeds the next — facts before deciding, deciding before acting, and always a check at the end. There is no shortcut that skips a box.

Section summary

Job Relations handles a problem with a person in four steps: Get the facts, Weigh and decide, Take action, Check results. Getting the facts means reviewing the record, finding out the rules and customs, talking with the person, getting their opinions and feelings, and being sure you have the whole story — because opinions and feelings are facts too. Weighing and deciding means fitting the facts together, looking for gaps and contradictions, considering what they bear on each other and what actions are possible, checking policy, and weighing the effect on the individual, the group, and production — against a clear objective, without jumping to conclusions. Taking action means settling whether to handle it yourself, whether you need help, whether to refer it up, and watching the timing — without passing the buck. Checking results means deciding how soon and how often to check, watching for changes in output, attitudes, and relationships, and asking honestly whether the action helped.

The whole method fits on the Job Relations card, with the four steps on one side and the four Foundations on the other. The Joe Smith case shows what happens without the method: no facts, a jumped conclusion, a wrong action, and poor results — wrong toward Joe, the group, and production all at once. The steps cannot be shuffled: facts before deciding, deciding before acting, and always a check at the end. That fixed order is what makes Job Relations a reliable method rather than a guess made under pressure.