Art of Lean
Section 6

Special Situations: The Supervisor's Web of Relationships

Most everyday problems run down the line, to the people you supervise. But a supervisor stands at a crossroads — with lines running up to the boss, across to peers, out to support groups and customers, and over to the union. Every line is a Job Relations line, and every one is handled the same way.

The earlier sections treated the Job Relations line as if it ran in one direction — from the supervisor down to the people they supervise. That is where most everyday problems live, but it is not the whole picture. A supervisor gets results through people, and the people a supervisor depends on are not only the ones they supervise. Lines run out in every direction: up to the boss, sideways to peers in other departments, out to the engineers and staff who support the area, on to the customers who depend on its work, and across to the union. Every one of those lines is a Job Relations line, every one runs two ways, and every one is handled with the same foundations and the same four-step method you have already learned.

By the end of this section, you should understand:

  • that the Job Relations line runs not only to the people you supervise but to your boss, your peers in other departments, your support groups, your customers, and the union,
  • that every one of those lines is two-way, and matters both to you and to the whole plant,
  • that the same four foundations and the same four-step method apply to every line on the chart,
  • how the method flexes for a change that affects a group versus a problem that sits with one person,
  • and how it flexes for a problem that comes to you versus one you run into — and why, in every case, you still get the facts and weigh and decide before you act.

1The supervisor's web of relationships

It is easy to think of Job Relations as something a supervisor does only with the people under them. That is the most frequent relationship, and the one the earlier sections have used for nearly every example. But a supervisor gets results through people, and the people a supervisor depends on are not only the ones they supervise.

Picture yourself at the center of a chart, with everyone you deal with arranged around you. The lines fan out in several directions:

  • The people you supervise. The relationship you have worked on throughout this guide — the everyday line to each person in your area.
  • Your boss. The line running up to the person you report to.
  • Your peers in other departments. The other supervisors whose areas feed yours or are fed by it, and whose cooperation you need to get your own work done.
  • Your support groups. The engineers, the maintenance and tooling people, the administrative and staff functions who serve the area.
  • Your customers. The people who depend on what your area produces — both internal customers in the next process and external customers outside the plant.
  • The union and other shop-related parties. The union representatives and any other parties who have a stake in how the work is run.

The Job Relations line is the everyday, two-way working relationship between a supervisor and another person. There is not one line; there is one running to every person and group the supervisor deals with — and each is kept strong the same way, with the four foundations and the four-step method.

Every line on that chart runs in both directions. You depend on your boss and your boss depends on you; you depend on the engineers and the engineers depend on you; you depend on your peers in other departments and they depend on you. A line that only carried in one direction would not be a relationship at all. So when you picture the chart, picture every line with an arrowhead at each end.

The supervisor's web of relationships: the supervisor sits at the center, with two-way Job Relations lines running out to the people supervised, the boss, peers in other departments, support groups of engineers and staff, internal and external customers, and the union and shop-related parties. Every line carries an arrowhead at each end. THE SUPERVISOR'S WEB OF RELATIONSHIPS EVERY LINE IS A TWO-WAY JOB RELATIONS LINE SUPERVISOR at the center Your boss the person you report to Peers supervisors in other departments Support groups engineers, maintenance, staff Union and other shop- related parties Customers internal and external The people you supervise — the everyday line Same on every line the four foundations + the four-step method THE JOB RELATIONS LINE Two questions for every line — is it important to the supervisor? to the whole plant? — the answer is always yes.
Figure 6.1
The supervisor's web of relationships

A supervisor sits at the center of a web of relationships. The Job Relations line runs not only down to the people supervised but out to the boss, peers, support groups, customers, and the union — and every line is two-way.

What to notice: the same line that runs to the people you supervise also runs to everyone else on the chart. The arrowheads point both ways on every spoke, because each relationship is something both parties depend on. The foundations and the four-step method keep all of them strong, not just the line running downward.

2Every line is two-way — and every line matters

Two questions sort out why this matters. Take any line on the chart and ask:

Is this relationship important to the supervisor?
Is this relationship important to the whole plant?

For every line, the answer to both is yes. Your standing with your boss, your ability to get a fast answer from an engineer, the goodwill of the supervisor in the department upstream, the trust of the union representative — each of these affects whether your area hits its production, quality, cost, safety, and delivery targets, and each affects how the plant runs as a whole. The supervisor sits at the critical point where the rubber hits the road, and every relationship that runs through that point counts.

Because the lines are two-way, you cannot simply make demands along them and expect results. The peer in the next department does not report to you. The engineer is not yours to direct. The boss is the one person on the chart who directs you. With none of these people can you get what you need by issuing orders. You get it the same way you get good results from the people you supervise: by keeping the relationship strong so that, when you need something, the other person wants to help you.

That is exactly what the four foundations are for. They are not only for the people under you:

  • Let the other person know how things stand — keep your boss, your peers, and your support groups informed; do not leave them guessing.
  • Give credit when it is due — acknowledge the engineer who solved your problem, the upstream supervisor who flexed to help you.
  • Tell people in advance about changes that affect them — when a change in your area will ripple into a peer's department or onto a customer, tell them ahead of time.
  • Make the best use of each person's ability — draw on what your support groups and peers do best, rather than working around them.

The same four foundations that keep the line to your people strong keep every other line strong too. Used day in and day out, across the whole web, they prevent many problems from ever forming.

Field note

With your own people you have authority to fall back on; with your boss, your peers, and your support groups you have almost none. That is precisely why these lines reward the foundations so heavily. Where you cannot command, a relationship kept strong over time is the only thing that gets you cooperation when you need it.

3Get the facts and weigh and decide — before you go up or across

The four-step method does not change when the problem runs along one of these other lines. If you have a problem with a peer in another department, or something you need to take to your boss, you handle it exactly the way you would handle a problem with one of your own people: get the facts, weigh and decide, take action, check results. The steps cannot be shuffled here any more than they can anywhere else.

This matters most just before you go to another supervisor or to your boss. The temptation is to walk in hot — to carry a half-formed complaint up the line, or to confront a peer over something you have only heard secondhand. Resist it. Before you take the problem to anyone else:

  • Get the facts, and be sure you have the whole story. Talk to the people involved. Find out what actually happened, not just what reached you. Get opinions and feelings as well as records and rules — they are facts too.
  • Weigh and decide; do not jump to conclusions. Fit the facts together, look for the gaps, consider what action actually fits your objective, and check it against policy before you move.

Only then do you act — and afterward you check results against your objective, just as you would with any other problem, to see whether what you did actually helped production and left the relationship intact.

First
Get the facts

Before you go to a peer or your boss, get the whole story — not just the part that reached you.

Then
Weigh & decide

Fit the facts together, check policy, and pick the action that fits your objective. Do not jump to conclusions.

Only now
Take action · Check results

Act — then check against your objective to be sure it helped and the relationship held.

Figure 6.2
Do your own work before you go up or across

Getting the facts and weighing them is not something you do only when the problem is with your own people. It is what you do before you carry a problem to a peer or up to your boss.

What to notice: the steps are the same four you already know, and in the same order. The only difference is where they point — up the line and across it, not just downward.

Common mistake

Taking a problem up the line or across to a peer before getting the facts. Carrying a half-checked complaint to your boss, or confronting a peer on a rumor, burns the relationship and usually turns out to be built on an incomplete story. The same first step — get the facts, get the whole story — applies before you go up or across, not just before you act on your own people.

4Changes that affect a group versus an individual

Many of a supervisor's hardest problems come from change. Expansion, competition, a shortage of labor, a new product or new machinery, a shift in hours or pay, a change in the layout or in who works next to whom — changes of these kinds arrive constantly, and people tend to resist them. We all get used to doing things in a certain place and a certain way, and we are all inclined to question whether a change is really necessary. How a problem driven by change is handled depends a great deal on whether it touches a group or a single individual.

A change that affects a group

When a change will hit many people at once — a new pay plan, a move of the department, new equipment, a new product, or a disruption to how the work has always been done — the foundation that comes to the front is tell people in advance about changes that affect them. This is preventive work, and it is largely something you can see coming and prepare for. Give people the reasons. Bring the natural leaders in early. Allow room for the reaction — people may need to vent before they come around. Then, because the change touched the whole group, check the results closely and keep checking until you are certain the change has been accepted, not just announced. The preventive case in the previous section — the general foreman who prepared his supervisors and natural leaders before a disruptive change — is exactly this pattern, worked all the way through.

A change, or a problem, that sits with an individual

When the matter centers on one person — one worker's objection, one transfer, one person's reaction to something new — the facts you gather and the action you take are mostly about that person. But it is never only about them: the rest of the group is always watching how you handle it, and the relationship you set with one person teaches everyone else what to expect from you.

The four-step method handles both. What changes is the reach: with a group change you gather facts and take action across many people, and you usually have time to prepare in advance; with an individual you work mostly with one person, but you remember the group is watching.

Field note

Even when you have prepared the way for a change well, it is still wise to check the results — to find out how the individual, or the members of the group, are actually settling in with the new arrangement. Preparation lowers the resistance; it does not excuse you from checking whether the change took.

5Problems that come to you versus problems you run into

A problem along any of these lines reaches you in one of the ways the previous section named, and two of them are worth taking up again here, because they feel so different in the moment that supervisors handle them differently — and shouldn't.

A problem that comes to you

Some problems walk in already stated. A person asks for a transfer; a peer raises a concern; your boss hands you something to sort out; the union brings a grievance. The problem arrives framed by someone else, in their words, with their emphasis. The danger is that you accept that framing whole and act on it. You still have to get your own facts and the whole story — the person bringing you the problem has given you their side, not all of it.

A problem you run into

Others you simply run into without looking for them. You ask a peer's department for something and get refused; you discover a support group has changed something without telling you; you find a customer is unhappy with work that left your area. You did not go looking — it was in your path. The danger here is the opposite one: because the problem caught you by surprise and may have caught you out, the temptation is to react on the spot, hot, before you know what really happened.

Both temptations have the same cure. Whichever way the problem reached you, you do not act on it yet. You get the facts and weigh and decide first.

Comes to you
Arrives already stated

A transfer request, a peer's concern, a grievance. The danger: accepting someone else's framing whole. Get your own facts — they gave you their side, not all of it.

You run into it
Catches you by surprise

A refusal, a silent change, an unhappy customer. The danger: reacting on the spot, hot, before you know what happened. Slow down and get the facts.

Same cure
Get the facts first

However it reached you, you do not act yet. Get the whole story, weigh and decide, take action, check results. The arrival is not the analysis.

Figure 6.3
Two ways a problem arrives — one method

A problem that comes to you and a problem you run into feel like opposites — one arrives pre-stated, the other ambushes you — but they are handled identically: get the facts and the whole story, weigh and decide, take action, check results.

What to notice: the way a problem arrives changes only how much warning you had, not how you work it. The two opposite temptations — accepting a framing, or reacting on the spot — have the same cure.

Common mistake

Letting the way a problem arrived decide how you handle it — accepting a problem that came to you exactly as it was handed to you, or reacting on the spot to one you ran into. The arrival is not the analysis. Slow down, get your own facts, and weigh them, no matter how the problem found you.

Section summary

A supervisor does not work along a single Job Relations line. They sit at the center of a web of them — lines running down to the people supervised, up to the boss, sideways to peers in other departments, out to the support groups of engineers and staff, on to internal and external customers, and across to the union and other shop-related parties. Every one of those lines is two-way: each relationship matters both to the supervisor and to the whole plant, and the answer to "is this relationship important?" is always yes. Because most of these lines carry no authority — your boss directs you, and your peers and support groups do not answer to you — the four foundations matter all the more along them. Kept strong day by day, in every direction, the foundations prevent problems across the whole web, not just below.

The four-step method applies to every line without change. The steps cannot be shuffled, and the discipline that matters most along the upward and sideways lines is to get the facts and weigh and decide before you carry a problem to a peer or to your boss — walking in without the whole story damages the very relationship you depend on. The method also flexes to fit the kind of problem: a change that affects a group calls for preparing the way in advance and checking results closely afterward, while a problem that sits with one individual is worked mostly with that person, though the group is always watching. And whether a problem comes to you already stated or you run into it by surprise, the cure for both temptations — accepting someone else's framing, or reacting on the spot — is the same: get the facts, get the whole story, weigh and decide, then act and check. The web is wide; the method is one.