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Connecting Assembly with Batch Processes via Basic Pull Systems
Art Smalley · Art of Lean article
A practitioner article by Art Smalley, published in Assembly Magazine, on connecting assembly operations to upstream batch processes such as stamping, molding, paint, and machining using replenishment pull with signal kanban. It explains three approaches: pattern production, lot making with a batch board, and triangle kanban, with pros and cons of each, plus a seven-step worked example for sizing lot sizes and trigger points in a machining department.